Polyester

Quiz: Plastik in der Umwelt - Was wissen Sie?

Mandy — Thu, 14 Jan 2021 11:21:04 +0000

Quiz: Plastic in the Environment – What do you know? Mandy Thu, 01/14/2021 - 12:21

Titelbild

Beschreibung

When I wash a polyester fleece jacket, can microplastics get into the water? How many climate-damaging greenhouse gases are released annually due to the global production of plastics and what is chemical recycling?

Plastics are all around us and make up an essential part of our daily lives. How much do we know about this material, its variety, the associated environmental problems and possible solutions? The quiz "Plastics in the environment - What do you know?" invites you to test your knowledge around the topic of plastics in five categories. Furthermore, the category "Questions for adults & children" contains questions suited for children.

The quiz was developed within this research focus. The quiz is available on this website and is suitable for all common browsers on computers and mobile devices.

Further Links

Link zum Quiz

Year

2020

Author

Mandy Hinzmann (Content)

Janna Vakili (Content)

Lena Aebli (Design)

Prasanna Ramesh (Programming)

Authors

Type of Result

educational material

Tags

Publikationstyp

Ergebnis

PLAWES

KALEH — Wed, 20 Dec 2017 09:29:04 +0000

PLAWES KALEH Wed, 12/20/2017 - 10:29

Microplastic Contamination in the Weser- Wadden Sea – National Park Model System: an Ecosystem-Wide Approach

In PLAWES, the modelling system of the German national park Weser-Wadden Sea was the first large European river basin that was investigated in detail regarding its microplastic pollution. PLAWES conducted a pioneering study of the microplastic contamination from the headwaters to the North Sea (northern Atlantic Ocean) that comprised an interdisciplinary and integrated ecosystem approach and accounted for various point sources (wastewater treatment plants, separation systems) and diffuse sources (drainage, atmosphere) of pollution. The results were integrated into a model for identifying primary transport mechanisms and accumulation zones. The research investigated the effects of microplastics on ecosystems in the Weser-Wadden Sea system by analysing the interaction of microplastic with pathogens in biofilm and aquatic invertebrates. Outcomes of this particularly ecologically relevant aspects were used to estimate the environmental risk of microplastics for the model system, and subsequently made it transferable to other systems. In addition, the results of the analysis became part of new teaching materials in order to provide a knowledge platform for teachers, students, and parents across Europe. PLAWES generated unique data about the effects of microplastics on a large European river basin and its environment. This is significant not only for policymakers and stakeholders but also as a fundament for science-based solutions to address the microplastics problem.

Main areas of work

Microplastics in the Weser-Wadden Sea
Model-based balancing of diffuse and point sources of microplastic entries
Interaction of microplastics with pathogens and biota
Training measures to raise awareness of plastic waste

Arbeitspakete

Work packages

WP 0 Management, communication and dissemination

Contact person
Prof. Dr. Christian Laforsch, University of Bayreuth, Universitätsstraße 30, 95447 Bayreuth, e-mail: christian.laforsch@uni-bayreuth.de

Project partner
AWI

Short description
WP 0 ensured the targeted and efficient support of the consortium with regard to project management, communication and dissemination. WP 0 coordinated both the public relations work and the exploitation of the results achieved. WP 0 continued to coordinate the cooperation of all project partners and was therefore in close contact with all project partners. WP 0 coordinated the harmonisation with the joint research project MicroCatch_Balt with regard to sampling and processing, modelling, public relations, and data storage as well as communication with the other projects.

WP 1 Microplastics in the Weser-Wadden Sea model system

Contact person
Dr. Gunnar Gerdts, Alfred Wegener Institute, Helmholtz Centre for Polar and Marine Research, Kurpromenade, 27498 Helgoland, e-mail: gunnar.gerdts@awi.de

Project partner
UBT, UOld

Short description
The aim of WP 1 was to investigate the entire Weser river system into coastal waters with regard to microplastic pollution. The final determination of the exact sampling points was carried out taking into account the real data required for RAUMISmGROWA- MePhos and "Tidal Model" (WP 3). The entire Weser including the Lower Weser and the Wadden Sea was investigated with regard to exposure to microplastic. Two campaigns were carried out at different seasons with different water conditions on the Weser.

WP 2 Entry points – point sources and diffuse entry

Contact person
Prof. Dr. Andreas Held, University of Bayreuth, BayCEER; second affiliation: Technical University of Berlin, Department of Environmental Chemistry and Air Pollution Control, Straße des 17. Juni 135, 10623 Berlin, e-mail: held@tu-berlin.de

Project partner
AWI

Short description
The aim of WP 2 was an exemplary consideration of the input paths for microplastics by investigation of important point sources such as wastewater treatment plants and separation water sewer systems as well as the diffuse input from drains and atmosphere. For this purpose, selected sampling points in the Weser river basin were characterised taking into account different landscape areas and land use types. The focus lay on quantifying the entry points of microplastics. Sampling was synchronised with the campaigns at the Weser.

WP 3 Model-based accounting of diffuse and point-shaped MP entries

Contact person
Prof. Dr. Frank Wendland, Jülich Research Centre IBG-3, Wilhelm-Johnen-Straße, 52428 Jülich, e-mail: f.wendland@fz-juelich.de

Project partner
TI, NLWKN

Short description
The aim was a spatially resolved quantification of the microplastic emissions from diffuse and point sources and the identification of spatial load centres and accumulation zones within the river basin and estuary. The microplastic entries were modelled from different types of diffuse entry points and point sources. The work was based on the models mGROWA, MEPhos, RAUMIS, as well as a transport modelling considering the estuarine hydro- and sediment dynamics. Within the framework of the project, the model chain was improved in a targeted manner according to microplastic entry modelling in the inland and the further distribution of the microplastics in the lower reaches, estuary and apron.

WP 4 Interaction of microplastic with pathogens and biota

Contact person
Prof. Dr. Jörg Oehlmann, Goethe University Frankfurt, Max-von-Laue-Straße 13, 60438 Frankfurt am Main, e-mail: oehlmann@bio.uni-frankfurt.de

Project partner
AWI, UBT, UOld

Short description
In WP 4, the ecosystem effects of microplastic on the Weser-Wadden Sea model system were described on the basis of the two ecologically relevant aspects "Interaction with pathogens and antimicrobial resistance" and "Interaction with aquatic invertebrates".

Interaction with pathogens and antimicrobial resistance: Since biofilms are sites of increased genetic exchange and increased antimicrobial resistance occurs below wastewater treatment plants, plastics could not only contribute to the dispersion of pathogenic organisms, but also of resistance genes. The consequences of such a transfer were previously unknown. AWI therefore used molecular microbial source tracking techniques (DNA/RNA arrays for the detection of pathogenic bacteria, viruses, protozoa and virulence/resistance genes) to investigate plastic samples from the Weser region. Interaction with aquatic invertebrates: In order to generate exposure data, different mollusk species were applied in situ in the Weser, the tidal area and the Wadden Sea. Absorbed microplastic was examined in the digestive tract and in tissue samples and confirmed in parallel by pyrolysis-GC-MS and spectroscopic methods. Historical mussel samples (since 1986) from the Federal Environmental Specimen Bank (UBA) were examined using pyrolysis-GC-MS. The chronic toxicity of microplastic is characterised in laboratory experiments with mussels and worms. Different polymers were conditioned in situ and toxicologically characterised in chronic exposure experiments.

WP 5 Training measures to raise awareness of plastic waste

Contact person
Prof. Dr. Franz X. Bogner, University of Bayreuth, Didactics of Biology, Universitätsstraße 30, 95447 Bayreuth, e-mail: franz.bogner@uni-bayreuth.de

Project partner
AWI, UOld

Short description
In addition to the ethical assessment skills of students, WP 5 incorporated existing individual environmental knowledge. Innovative teaching materials with a sound reference to everyday life were evaluated for a holistic understanding regarding the burden of plastics in the model system and disseminated via an Internet teaching/learning portal. Within the work package, UBT provided a handbook for teachers and "public relations workers".

Coordinator

Prof. Dr. Christian Laforsch
University of Bayreuth
Chair of Animal Ecology I / UBT
Universitätsstraße 30
95447 Bayreuth
Phone: +49 921 / 55-2651
e-mail: christian.laforsch@uni-bayreuth.de

Dr. Gunnar Gerdts
Alfred Wegener Institute
Helmholtz Centre for Polar and Marine Research (AWI)
Kurpromenade
27498 Helgoland
Phone: +49 4725 / 819-3245
e-mail: gunnar.gerdts@awi.de

Website

http://www.bayceer.uni-bayreuth.de/PLAWES/en/

Partner Institutions

Coast Research Centre at the Lower Saxony State Enterprise for Water Management, Coastal Protection and Nature Conservation / NLWKN

Jülich Research Centre / FZJ

Goethe University Frankfurt / GU

Johann Heinrich von Thünen Institute - Federal Research Institute for Rural Areas, Forestry and Fisheries / TI-LR

Carl von Ossietzky University of Oldenburg, Institute of Chemistry and Biology of the Sea / UOld

Duration Period

September 2017

April 2021

Tags

Sewage

Methodology of analyses

Information and teaching materials

Infrared

Infraref spectroscopy

Sewage treatment plant

Sewage sludge

Municipality

Communication strategy

Combined sewar overflows

Prevention of plastics

Polyamide (PA)

Polyester

Polyethylene (PE)

High density polyethylene PE-HD

Polyethylene terephthalate (PET)

Polyvinyl chloride (PVC)

sampling

Sample purification

Pyrolysis GC

Raman microspectroscopy

Environmental sustainability

Scanning electron microscopy

Plasticiser

Project sheet

18_Projektblatt_PLAWES_ENG_2018.pdf

Koordinator label

Coordinator

EmiStop

KALEH — Tue, 19 Dec 2017 16:41:32 +0000

EmiStop KALEH Tue, 12/19/2017 - 17:41

Identification of Industrial Plastic Emissions by Means of Innovative Detection Methods and Technology Development to Prevent the Input into the Environment via the Wastewater Pathway

This project systematically detected emissions of plastics into wastewater from relevant industries. Emissions levels were analysed along all points of the value chain (production, transport, processing, and cleaning of synthetic materials).

The goal was to select wastewater treatment technologies that optimise the reduction of emissions of plastics for the respective value chain. The project evaluated existing technologies for separating particles, investigated deposition rates, and developed approaches for technical optimisation. Optimisation also includes technological developments such as flocculants. Researchers conducted tests in both laboratory and pilot project settings – selected large scale technical wastewater treatment plants were investigated at industrial facilities.

Due to the existing analytical uncertainties, the following detection methods were used to evaluate the existing and developed technologies:

Dynamic differential calometry for qualification and quantification (concentrations)
Raman spectroscopy for qualification and quantification (particle numbers)
Correlations of the plastic concentrations to routine water chemical analyses (for a retrospective estimation of the plastic loads)
Tracer test with magnetic plastic particles (simple and reliable quantification in large dilutions) for balancing in laboratory and pilot tests

Apart from the technical aspects, the focus of this project was also on socio-economic aspects. Thus, measures to prevent economic losses and retain value were reviewed together with the associated industrial enterprises and evaluated with partners from the scientific community and other interest groups.

Main areas of work

Standardisation of sampling and sample preparation for industrial wastewater (in alignment with Plastik-Net and other joint research projects)
Quantitative and qualitative measurement of plastic concentrations in industrial wastewater using Raman spectroscopy and dynamic differential calorimetry
Extended data collection at the sampled industrial waste water treatment plants for the derivation of the plastic loads and testing of a correlation between the measurement results and routine water chemical analyses
Development of magnetic plastic particles in the micrometre range with the physical properties of relevant types of plastic
Development of a tracer test with magnetic plastic particles
Assessment of technologies for particle separation with regard to the retention of (micro-) plastic particles
Optimisation of particle separation technologies
Development of flocculants for the targeted improvement of the retention of individual types of plastics and their mixtures
Delphi surveys of industry and sector associations as well as of politics and science to identify perceived risks and obstacles as well as opportunities and the willingness to participate
Multi-criteria analysis for the development of weighted, ecological and socio-economic criteria for the sustainability assessment of the project results

Arbeitspakete

Work packages

WP 1 Development of analytical methods for plastic particles

Contact persons
Prof. Dr. Jutta Kerpen, RheinMain University, Institute for Environmental and Process Engineering, Department of Wastewater Treatment, Am Brückweg 26, 65428 Rüsselsheim, e-mail: jutta.kerpen@hs-rm.de

Prof. Dr. Susanne Lackner, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: s.lackner@iwar.tu-darmstadt.de

Prof. Dr.-Ing. Markus Engelhart, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Technology, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: m.engelhart@iwar.tudarmstadt.de

Project partner
EnviroChemie

Short description
A routinely applicable sampling and sample preparation procedure were developed in order to create a uniform and comparable database for industrial wastewater. For the subsequent qualification and quantification of microplastics in (industrial) wastewater samples, the methods of dynamic differential calorimetry and Raman spectroscopy were adapted to industrial wastewater. The respective analysis results were compared with standardised routine measurements and operational self-analysis to determine correlations.

WP 2 Tracer test

Contact persons
Prof. Dr. Susanne Lackner, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: s.lackner@iwar.tu-darmstadt.de

Dr. Kyriakos Eslahian, BS-Partikel GmbH, Nestléstr. 41, 55120 Mainz, e-mail: eslahian@bs-partikel.de

Short description
In order to balance individual process technologies for plastic particle retention in real water matrices, a method for the quantification of magnetic plastic particles by means of magnetic susceptibility scales was established. For this purpose, particles in the size range from 1 μm to 300 μm were synthesised with the greatest possible magnetic susceptibility, which imitate the morphologies and chemical properties of environmental plastic particles.

Furthermore, a continuous method for the production of these particles was established in order to ensure the best possible reproducibility and scalability for subsequent applications.

WP 3 Identification of industrial entry points

Prof. Dr. Susanne Lackner, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: s.lackner@iwar.tu-darmstadt.de

Project partner
EnviroChemie, inter 3

Short description
The entry points of microplastics from industrial wastewater into surface waters were determined by uniform characterisation and quantification of the plastic emissions of individual industrial plants. The evaluation of plastic emissions on the basis of mass flows, variations and production information with key figure system and balance tools, hotspots and temporal variations of the particle input were identified.

WP 4 Balancing of technical systems

Contact persons

Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com

Project partner

TU-AW, inter3, HSRM

Short description
In laboratory and pilot tests, various process techniques (filtration in various filter units such as membrane plants, double-layer filters, cloth filters; flocculation in combination with filtration, flotation or sedimentation) were evaluated with regard to plastic particle removal. For this purpose, the tracer particles developed in WP 2 were used, which enable the use of synthetic and real industrial waste water. Furthermore, the existing industrial process technology was evaluated at different industrial sites and optimised with regard to the separation of plastic particles.

WP 5 Optimisation of plastic retention

Contact persons
Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com

Project partner
TU-AW

Short description
Based on the results of WP 4, the pilot plants were adapted by specific design changes (e.g. flow control, sludge removal, conveyor technology) and the success of these optimisations was evaluated in further balancing experiments. For the industries considered, in addition to constructive optimisation of process engineering, production-integrated measures to reduce plastic emissions were derived. The production information collected in WP 3 served as the basis for this.

WP 6 Development of flocculants for plastics sorts

Contact persons
Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com

Project partner
TU-AT, TU-AW

Short description
In experiments with beakers, individual polymers for the targeted flocculation of particles of different types of plastic in the size range from 10 to 300 μm were tested. The results were then used to test specific blends of polymers to produce the most stable flakes of particles of individual plastic types. With these results, the tests and developments were extended to mixtures of different types of plastics.

The laboratory test results were then supplemented by pilot tests using tracer particles developed in WP 2.

WP 7 Risk and potential analysis

Contact person
Dipl.-Ing. Wolf Raber, inter 3 GmbH - Institute for Resource Management, Otto-Suhr-Allee 59, 10585 Berlin, e-mail: raber@inter3.de

Project partner
TU-AT, TU-AW, EnviroChemie, HSRM, BS-Partikel

Short description
To maximise the broad application of the EmiStop optimisation approaches and avoidance strategies, the risks and potentials were identified from the perspective of the key actors, evaluated and fed into the project at an early degree of technology maturity. Furthermore, an expert-supported set of sociopolitical, economic, and ecological evaluation criteria and a meaningful set of indicators were derived in order to analyse and evaluate the multicriterial optimisation approaches and avoidance strategies and in a next step measures for implementation and diffusion.

WP 8 Management and communication

Contact persons
Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com Dr. Anja Steglich, inter 3 GmbH - Institute for Resource Management, 10585 Berlin, e-mail: steglich@inter3.de

Project partner
TU-AT, TU-AW, HSRM, BS-Partikel

Short description
In order to disseminate and implement the project results, industrial companies were actively involved and dialogue is carried out with experts from relevant industry associations (e.g. PlasticsEurope e.V., IK Industrievereinigung Plastikverpackungen e.V., GKV Gesamtverband Plastikverarbeitende Industrie e.V.). The collaboration was commissioned to a) develop the results into a consensual overall perspective, b) prepare these into action-oriented and implementable guidelines and c) make them available via established channels and multipliers, e.g. the Responsible Care Initiative of the chemical industry.

Coordinator

Dr.-Ing. Eva Bitter
EnviroChemie GmbH
In den Leppsteinswiesen 9
64380 Rossdorf
Phone: +49 6154-6998-57
e-mail: eva.bitter@envirochemie.com

Website

http://www.emistop.de/page8.html

Partner Institutions

Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering

Technical University of Darmstadt, Institute IWAR, Department of Wastewater Technology

RheinMain University, Institute for Environmental and Process Engineering / HSRM

inter 3 GmbH-Institute for Resource Management

BS-Partikel GmbH

Duration Period

January 2018

December 2020

Tags

Sewage

Methodology of analyses

Sewage treatment plant

Environmental accounting

Polyethylene terephthalate (PET)

Polymer analysis

Polypropylene (PP)

Polystyrene (PS)

Polyvinyl chloride (PVC)

Project sheet

15_Projektblatt_EmiStop_ENG_2018.pdf

Koordinator label

Coordinator

KuWert

KALEH — Tue, 19 Dec 2017 16:12:48 +0000

KuWert KALEH Tue, 12/19/2017 - 17:12

Ship-Based Treatment of Plastics for the Implementation of Value Chains in Less Developed Countries as well as for the Prevention of Plastic Inputs into the Environment and Especially in Marine Ecosystems

The aim of the project was to develop concepts and preliminary planning for the implementation of an infrastructure for the collection, ship-based treatment, and marketing of plastic waste in order to reduce the input of plastic waste into the environment and marine ecosystems. The project's target regions were primarily less developed countries in the Global South. Using West Africa as an example, strategies for reducing the input of plastics (in this case macroplastics) into the environment were researched, because the input of macroplastics into the environment is particularly high when functioning waste collection and disposal systems are lacking. Stakeholder dialogues were conducted to assess whether a commodity chain based on plastic recyclates is possible on the West African coast. A prototype model ship was developed and used to determine costs.

Main areas of work

Data collection, analysis and evaluation (local conditions in less developed countries)
Preliminary planning of waste treatment plants
Design of a concept for suitable ship and plant technology
Development of strategies for the implementation of value chains in less developed countries
Analysis and evaluation of results (economic, ecological)

Arbeitspakete

Work packages

WP 1 Basic evaluation – recording of plastic waste

Contact person
Dr. Martin Wittmaier, IEKrW, Neustadtswall 30, 28199 Bremen, e-mail: wittmaier-office@hs-bremen.de

Project partner
TECHNOLOG, Nehlsen, University of Mauritius, University of Sierra Leone

Short description
It was of utmost importance for the processing of the entire project to gain knowledge of the composition of the plastic waste that potentially was collected in less developed countries. To this end, data and information (types, qualities, quantities, framework conditions, logistics, etc.) were first collected, analysed and evaluated, including on site in the example countries Sierra Leone and Mauritius.

WP 2 Pre-design of a treatment and recovery plant

Contact person
Dr. Sven Rausch, Nehlsen GmbH & Co. KG, Wilhelm-Karmann-Str. 5, 28237 Bremen, e-mail: sven.rausch@nehlsen.com

Project partner
TECHNOLOG, IEKrW, University of Mauritius, University of Sierra Leone

Short description
In this WP, waste treatment plants were planned in various variants. For this purpose, national and international framework conditions connected with the construction and operation of the ship-based facilities to be developed were determined. Various known procedures were evaluated and tested for their suitability, as were requirements for operation, maintenance and repair. On this basis, the objectives for the treatment of plastic waste were defined, followed by the development of conceptual designs.

WP 3 Concept development (ship and plant engineering)

Contact person
Fridtjof Rohde, TECHNOLOG, Vorsetzen 50, 20459 Hamburg, e-mail: fridtjof.rohde@tlg-services.biz

Project partner
IEKrW, Nehlsen

Short description
Preliminary designs for up to three variants of carrier vessels/semi-submersibles for the treatment of plastic waste were developed with alternative shipbound logistics concepts. Rough planning included room planning and process-oriented arrangement of facilities, equipment for maritime technology, equipment for waste treatment plants, etc. The production costs and energy requirements were also determined and the variants were compared economically.

WP 4 Marketing potential of secondary raw materials

Contact person
Dr. Sven Rausch, Nehlsen GmbH & Co. KG, Wilhelm-Karmann-Straße 5, 28237 Bremen, e-mail: sven.rausch@nehlsen.com

Project partner
IEKrW, TECHNOLOG

Short description
The market for secondary raw materials was examined, since these are fundamentally valuable. Tradeable products from plastic waste were identified and the quality requirements to be met specified. Possible revenues were also estimated. The resulting technical requirements for processing technology and quality management were taken into account in the other WPs. Based on the results, strategies for the most economical processing and marketing of products made from plastic waste were developed.

WP 5 Profitability analysis and life cycle assessment

Contact person
Dr. Martin Wittmaier, IEKrW, Neustadtswall 30, 28199 Bremen, e-mail: wittmaier-office@hs-bremen.de

Project partner
TECHNOLOG, Nehlsen

Short description
The concepts and preliminary planning for the ship-based collection, processing and marketing of plastic waste from less developed countries developed in the project were evaluated under economic and ecological aspects. On the basis of the results, the ecological advantages (reduction of the input of plastics into the environment, protection of resources by recycling plastic waste) were determined. The evaluation of the economic efficiency was intended to assess the chances of realisation and provide a planning framework for potential investors, funding providers and operators of a ship-based collection and treatment plant for plastic waste.

WP 6 Project management, public relations, recycling concept

Contact person
Fridtjof Rohde, TECHNOLOG, Vorsetzen 50, 20459 Hamburg, e-mail: fridtjof.rohde@tlg-services.biz

Project partner
IEKrW, Nehlsen

Short description
Within the framework of WP 6, work was carried out on internal and external communication (project meetings, workshops, communication between national and international partners including maintaining contacts with interested shipping companies/shipowners, public relations, etc.) and project management (administrative and content-related reporting, work and progress control and coordination, etc.).

Coordinator

Fridtjof Rohde
TECHNOLOG Services GmbH
Vorsetzen 50
20459 Hamburg
Phone: +49 40 7070768-20
e-mail: fridtjof.rohde@tlg-services.biz

Website

http://www.KuWert.hs-bremen.de

Partner Institutions

Hochschule Bremen – City University of Applied Sciences, Institute for Energy, Recycling and Environmental Protection / IEKrW

Nehlsen GmbH & Co. KG

Duration Period

August 2017

December 2019

Tags

Waste reduction

Waste management

Methodology of analyses

Environmental accounting

Optimization process

Plastic littering

Reduction of plastic use

Polyamide (PA)

Polyester

Polyethylene (PE)

High density polyethylene PE-HD

Polyethylene terephthalate (PET)

Polyvinyl chloride (PVC)

Resource conservation

Risk assessment

Secondary raw materials

Sorting

Stakeholder

Material flow managment

Project sheet

13_Projektblatt_KUWERT_ENG_2018.pdf

Koordinator label

Coordinator

revolPET

KALEH — Tue, 19 Dec 2017 15:53:14 +0000

revolPET KALEH Tue, 12/19/2017 - 16:53

Development of a Recycling Technology for PET Waste Plastics from Multilayer Material and Other Waste Composites

As part of the revolPET project, a solvolytic recycling process for waste PET plastics (Polyethylene Terephthalate) from multilayer and other mixed materials was elaborated and experimentally tested. Inactive patents for solvolysis of single-variety PET waste formed the basis for this research: those solvolytic processes were be enhanced into a continuous waste treatment concept that can recycle PET waste. This enabled the recycling of the PET materials present in the mixed waste and the separation of differing amounts of interfering substances, with the latter being redirected to other uses. The recycling process generates the basic components of PET: monoethylene glycol and terephthalic acid. The flexibility of the process enables sorting of waste from very inhomogenous materials sources such as marine and technical PET wastes. The new recycling process was tested and evaluated in a pilot plant. The data from this testing is included into continuous economic and ecological assessments of the procedure and its integration into the value chain.

Main areas of work

Development of the technical basis for continuous solvolysis
Operation of the pilot plant for experimental development and technological validation of the solvolysis process
Development of a mass and energy balances of the continuous processing methods (for pure and mixed PET waste)
Development of a model-based tool for the analysis and assessment of environmental impacts
Determination of market requirements with regard to recycling routes and required specifications for new streams of recyclable materials
Opening up new sources of supply for PET waste composites from post-consumer collections and technical applications

Arbeitspakete

Work packages

WP 1 Basic research, process and apparatus design

Contact person
Prof. Dr.-Ing. Stephan Scholl, Technical University of Braunschweig, Institute for Chemical and Thermal Process Engineering, Langer Kamp 7, 38106 Braunschweig, e-mail: s.scholl@tu-braunschweig.de

Project partner
Fraunhofer ICT, Reclay Materials GmbH, RITTEC Umwelttechnik GmbH, SCHILLER Apparatebau GmbH, VTU Engineering Deutschland GmbH

Short description
The technical fundamentals for continuous solvolysis of initially pure PET to multilayer and mixed PET were developed. The data served as the basis for the planning, design, construction and commissioning of a modular pilot plant, which enabled investigations of different apparatus.

WP 2 Pilot studies

Contact person
Carsten Eichert, RITTEC Umwelttechnik GmbH, Feldstraße 29, 21335 Lüneburg, e-mail: eichert@rittec.eu

Project partner
Fraunhofer ICT, TU Braunschweig ICTV, Reclay Materials GmbH, SCHILLER Apparatebau GmbH, VTU Engineering Deutschland GmbH

Short description
The central experimental elaboration and technological validation of the solvolysis process took place through the operation of the pilot plant. The process engineering solutions found in the basic investigations in WP 1 were implemented here. First, PET of a higher purity was processed. For this purpose, the continuous operation is represented. The final goal was the continuous operation of the pilot plant for mixed PET waste streams.

WP 3 Accounting and multi-criteria rating

Contact person
Prof. Dr.-Ing. Christoph Herrmann, Technical University of Braunschweig, Institute of Machine Tools and Production Technology, Langer Kamp 19B, 38106 Braunschweig, e-mail: c.herrmann@tu-braunschweig.de

Project partner
TU Braunschweig ICTV, RITTEC Umwelttechnik GmbH, Reclay Materials GmbH

Short description
The aim was to establish a closed and consistent mass and energy balance of the continuous processing method (for single-variety and mixed PET waste) parallel to the experimental development of the recycling process. This was first created for the continuous operation of the pilot plant, compared with the operating data and then scaled to potential market scenarios. Based on the formulated requirements and the data from the pilot plant, a model-based tool for the analysis and evaluation of environmental impacts was developed.

WP 4 Market analysis and technology implementation

Contact person
Carsten Eichert, RITTEC Umwelttechnik GmbH, Feldstraße 29, 21335 Lüneburg, e-mail: eichert@rittec.eu

Project partner
Fraunhofer ICT, TU Braunschweig ICTV, TU Braunschweig IWF, Reclay Materials GmbH, SCHILLER Apparatebau GmbH, VTU Engineering Deutschland GmbH

Short description
The market requirements with regard to recycling routes and required specifications for new streams of recyclable materials was determined. By means of potential analysis, the proportion of recyclable technical waste in machine tools and industrial plants in Germany was also estimated. Based on this, new sources of supply for PET waste composites from post-consumer collections and technical applications was developed. New potential partners for the implementation of the newly developed solvolysis process in the value chain and the new disposal channels was identified.

Coordinator

Carsten Eichert
RITTEC Umwelttechnik GmbH
Feldstraße 29
21335 Lüneburg
Phone: +49 4131 - 408 55 44
e-mail: eichert@rittec.eu

Website

https://revolpet.eu/?lang=en

Partner Institutions

Technical University of Braunschweig

Institute for Chemical and Thermal Process Engineering / ICTV

Institute of Machine Tools and Production Technology / IWF

Fraunhofer Institute for Chemical Technology, Department of Environmental Engineering / ICT

Reclay Materials GmbH

SCHILLER Apparatebau GmbH

VTU Engineering Deutschland GmbH

Duration Period

October 2017

March 2021

Tags

Fluorescence marker-based sorting technology

Industry

Industrial emissions

Consumption

Life Cycle Assessment

Environmental accounting

Optimization process

Plastic littering

Polyester

Polyethylene terephthalate (PET)

Resource conservation

Secondary raw materials

Solvolysis

Sorting

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11_Projektblatt_solvoPET_ENG_2018.pdf

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TextileMission

KALEH — Wed, 06 Dec 2017 15:39:44 +0000

TextileMission KALEH Wed, 12/06/2017 - 16:39

Microplastics of Textile Origin - A Holistic View: Optimized Processes and Materials, Material Flows and Environmental Behavior

Textiles made of synthetic fibres can lose microparticles during household washing, which can then enter rivers, lakes and oceans. The goal of Textile- Mission was to reduce the related environmental impact. The project pursued an interdisciplinary approach with partners from the Sport Goods Industry, research, the detergent and household aplliance sectors, and environmental protection. On the one hand, sport and outdoor textiles with significantly lower microplastic emissions than in the past were developed through textile technology research and the optimisation of production processes. Textile researchers and the sportswear manufacturers involved also tested biodegradable fibres as an environmentally friendly alternative. With the support of the WWF, care was taken to ensure that other aspects of sustainability were also considered. On the other hand, a contribution was made to optimise wastewater treatment plant technology. Practical innovations at this level also help to reduce microplastic inputs from non-textile sources. In parallel, data on the extent and range of microparticle emissions from different textiles were systematically collected through tests of washing and laboratory wastewater treatment plants to improve the understanding of the respective material flows.

Main areas of work

Status quo analysis: the microplastic output of marketable textiles
Wastewater treatment plant technology: the retention capacity of different cleaning or purification steps
Holistic perspective: sustainability aspects of alternative materials
Textile research: biodegradable materials and new cutting and processing possibilities
Product development: production and testing of prototypes

Arbeitspakete

Work packages

WP 1 Project management, communication and project-related research

Contact person
Nicole Espey, Federal Association of the German Sporting Goods Industry e.V., Adenauerallee 134, 53113 Bonn, e-mail: nicole.espey@bsi-sport.de

Short description
The Federal Association of the German Sport Goods Industry e.V. (BSI) coordinated the project and was responsible for public relations in consultation with the WWF. In addition to maintaining the website and sending out press releases, this also included organising multi-stakeholder events. The BSI conducted a study on the spread of microparticles and the polyester-based microparticle emissions associated with household laundry and collect data on the annual emissions of textile polyester microparticles. Finally, recommendations were given on how new materials, manufacturing processes, optimised wastewater treatment plant technology, etc. can help to sustainably reduce microparticle emissions.

WP 2 Development of textile structures for sports and outdoor applications with reduced particle emission in textile washing and based on biodegradable polymers

Contact persons
Prof. Dr. Maike Rabe and Prof. Dipl.-Des. Ellen Bendt, Niederrhein University of Applied Sciences, Faculty of Textile and Clothing Technology, Research Institute for Textile and Clothing, Reinarzstraße 49, 47805 Krefeld, e-mail: maike.rabe@hs-niederrhein.de

Short description
Starting with a status quo analysis, the risk of microparticle emissions from textiles during household laundry were determined in cooperation with the Technical University of Dresden and the BSI. For this purpose, standard articles from German households, problem articles made of fleece and ”top sellers” from the industrial partners involved were washed to quantify the microparticles released. Another focus was on the development of alternative materials, cutting and processing possibilities. For this purpose, low-emission construction, processing and finishing methods were researched and materials made of or in combination with biopolymers were produced. Finally, as a recommendation for the textile industry, a method for predicting the emission risk of newly developed textile articles was presented.

WP 3 Microplastics of textile origin – A holistic approach: optimised processes and materials, material flows and environmental behaviour.

Contact person
Hilke Anna Patzwall, VAUDE Sport GmbH & CO. KG, VAUDE Straße 2, 88069 Tettnang, e-mail: hilke.patzwall@vaude.com

Short description
The outdoor clothing specialist VAUDE provided materials and finished products for status quo analysis and assist in the selection of other test materials and products. Niederrhein University of Applied Sciences developed new materials and construction methods to be tested in coordination with the partners. After passing the performance test, the materials were then assembled into prototypes. The knowledge gained during the manufacturing process was in turn reflected into the research network - here the question was about i.a. the processability of the materials using conventional sewing machines, among other things.

WP 4 Polyester fibres: Reduction of microparticle release and material flow analysis in the environment

Contact person
Prof. Dr. Stefan Stolte, Technical University of Dresden, Institute of Water Chemistry, Chair of Hydrochemistry and Water Technology, 01062 Dresden, e-mail: stefan.stolte@tu-dresden.de

Short description
At the TU Dresden, an analysis and sample preparation method was established that makes it possible to quantify microparticles from wastewater streams and fractionate them according to size. In addition, the researchers investigated the retention capacity of textile (fluorescence-labelled) microparticles in the different stages of a laboratory wastewater treatment plant and identified efficient retention possibilities. Material flows were analysed including a first estimate of the Germany-wide textile microplastic emission from wastewater into water bodies /soils was made. In addition, biopolymer-based microplastics (obtained from washing tests with alternative materials at the Niederrhein University of Applied Sciences) were tested according to their environmental stability to derive design proposals.

WP 5 Consideration of other environmental issues related to the project, stakeholder involvement and communication at the end of the project

Contact person
Dr. Bernhard Bauske, WWF Germany, Kaiserstraße 70, 60329 Frankfurt e-mail: bernhard.bauske@wwf.de

Short description
Throughout the course of this project, WWF Germany ensured that sustainability aspects were taken into account even though they were not directly linked to the topic of microplastics. WWF conducted a study about possible areas of tension that may arise with alternative fibres made of bio-based plastics and wood. For example, the cultivation of textile raw materials vs. cultivation of foodstuffs. Another study focused on the retention of textile microfibre particles through various purification stages in wastewater treatment plants. At the same time, the WWF wanted to involve important stakeholders from NGOs, consumer associations and academia in the project.

Associated partners and their contributions

adidas AG provided materials and finished products for status quo analysis and assist in the selection of additional test materials and products. The sporting goods manufacturer examined the newly developed materials at the Niederrhein University of Applied Sciences, University of Applied Sciences for general marketability and participate in the production and testing of prototypes. The company also supported the BSI in its press and public relations work.

Henkel AG & Co. KGaA advised the Niederrhein University of Applied Sciences on the construction of the test bench. The company also supported household laundry and wearing test by contributing its expertise on typical household washing and drying parameters.

Miele & Cie KG provided the Niederrhein University of Applied Sciences with four household washing machines for the course of the project. In cooperation with Henkel AG & Co. KGaA, the washing machine manufacturer accompanied the household laundry tests and supported the modification of the washing processes with its expertise.

Polartec LLC: The world‘s largest fleece manufacturer Polartec LLC supported the project with its expertise in the production of fleece and provide standard products for comparisons. In addition, materials developed by the Niederrhein University of Applied Sciences were prototyped and tested for scalability at the Polartec production sites.

Coordinator

Nicole Espey
Federal Association of the German
Sporting Goods Industry e.V. / BSI
Adenauerallee 134
53113 Bonn
Phone: +49 228/926593-0
e-mail: nicole.espey@bsi-sport.de

Website

http://textilemission.bsi-sport.de/

Partner Institutions

Niederrhein University of Applied Sciences

Technical University of Dresden

Vaude Sport GmbH & Co. KG

Associated Partners